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R-EVO - Light Automation

Automate existing process

One head module = One function

The single-function robotic end effector enhances efficiency, improves quality, and reduces cycle times, streamlining aerospace assembly processes. This advanced tool drives automation forward, meeting the industry's demand for precision, productivity, and cost-effectiveness in manufacturing.

Why choose the R-EVO ?

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Boosts Productivity & Quality – Delivers high precision, consistent output, and accelerates workflows without operator fatigue.

Uptime

Flexible, Scalable & Smart – Easily adapts to changing needs with reprogrammable cobots and real-time data monitoring for optimized performance.

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Efficient, Safe & Sustainable – Cuts costs, enhances worker safety, and minimizes waste for a more sustainable and competitive manufacturing process.

A full R-EVO loop consists of four elements :

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Controller acts as the "brain" of the drilling tool, controlling motor functions, managing head modules, and ensuring safe, reliable operation.

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Cable links the controller to the motor, ensuring power, signal transmission, and reliable operation.

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Motor drives the head modules with precise control of feed, speed, clamping and direction, enabling high-performance.

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Head module, to drilling, install/remove temporary fasteners, or squeeze rivet.

Universal robotic motor designed for drilling applications:

1

Motors control

Two speed gearbox for high speed/low torque and low speed/high torque applications

  • Speed motor : 48V | 70A Max
  • Feed motor : 48V | 5A Max
2

Pneumatic Control

  • Pneumatic Head Changing grippers
3

Module interface

Quick release interface for modular process heads

  • Auto shutoff valves (lubrication & air)
  • Alignements pins for process heads (TCP repeatability)
  • Spring loaded splined gears for automatic engaging
  • RFID antenna to recognize various process heads
4

Interface Brakets

  • Various and customs Brackets available on different motor sides (depends on the integration schema)
  • Vision system brakets
5

EVO software suite

  • Create and optimize your drilling cycle
  • Setup your tool Setup you maintenance strategy
  • Live visualization of drilling operation
6

In option

  • Vacuum connector
  • Dispensing tube receiver
  • Electric contacts
7

Weight

  • 2.9 kg

Discover our single function range of modules :

The entire Setitec range of heads and equipment is fully adaptable to robotic end-effectors. Beyond drilling, we offer powerful solutions for temporary fastener installation, riveting, and more. Every system is customizable to your specific application.

Head modules specifications

Every system is customizable to your specific application.

  • SPEED

    4000 RPM with the winch technology / 12 000 RPM without the winch
    4000 RPM with the winch technology / 12 000 RPM without the winch
    4000 RPM with the winch technology / 12 000 RPM without the winch
    4000 RPM with the winch technology / 12 000 RPM without the winch
    4000 RPM with the winch technology / 12 000 RPM without the winch
    4000 RPM with the winch technology / 12 000 RPM without the winch
    SPEED
    3 000 RPM with reducer
    3 000 RPM with reducer
    RIVET INSERTION
    15 mm/s
    15 mm/s
  • TORQUE

    6 N.m with the winch / 2 N.m without the winch
    6 N.m with the winch / 2 N.m without the winch
    6 N.m with the winch / 2 N.m without the winch
    6 N.m with the winch / 2 N.m without the winch
    6 N.m with the winch / 2 N.m without the winch
    6 N.m with the winch / 2 N.m without the winch
    TORQUE
    2 N.m without reducer / 8 N.m with reducer
    SQUEEZING
    10 mm/s / 45 000 N : 6.4 Aluminium rivet
    10 mm/s / 25000 N : 4.1 Aluminium rivet
  • FEED

    15 mm/s / 2 000 N force
    15 mm/s / 2 000 N force
    15 mm/s / 2 000 N force
    15 mm/s / 2 000 N force
    15 mm/s / 2 000 N force
    15 mm/s / 2 000 N force
    PROCESS CONTROL
    Insertion process control thanks to stroke & thrust monitoring strategy / Tightening torque control
    - Insertion process control thanks to stroke & thrust monitoring strategy - Tightening torque control
    PROCESS CONTROL
    Squeezing force process control / Rivet insertion control through force & stroke monitoring
    Squeezing force process control / Rivet insertion control through force & stroke monitoring
  • CLAMPING

    Thick drill jigs are required
    3 mm stroke / 500 N max force / 950 N
    600 N
    600N
    3 mm stroke / 500 N max force
    3 mm stroke / 500 N max force / +/- 1.5° angular tolerance
    CLAMPING
    Stopping fork in front when temporary Fastener Loaded / Intermediate fork for instertion and retract of the Fastner
  • WEIGHT

    2.1 kg
    2.25 kg
    2.35 kg
    2.35 kg
    1,75 kg
    2.7 kg
    WEIGHT
    1.6 kg
    WEIGHT
    4.6 kg
    4.6 kg

Controller and Lubricant specifications

  • Technical information

    230 V / 13A / 3000W
    Rotation : 48V 70A Max / Feed : 48V 5A max / Lubricant : 48V 5A max
    Equipment pressure and lubricant air : 0 to 6 Bar
    Open Protocol / MQTT
    E-STOP Cat.3 Pl.D
    StackLight / Vacuum information output
    0 to 35 ml/min
    1.5 L

Data traceability

Real-time process monitoring
  • Continuous tracking of torque, thrust, and stroke values, key parameters during drilling and tightening operations for real-time monitoring

  • All data is securely stored for traceability

  • Drilling and tightening curves support in-depth analysis and process optimization

  • All set up through EVO Config software that enables advanced process control

Frequently Asked Questions

How does the R-EVO enhance precision and quality?

 
  • Its advanced automation minimizes human error, resulting in consistent, high-quality output.

  • The R-EVO end effector ensures highly accurate drilling and fastening operations, meeting the strict tolerances required in aerospace manufacturing.

How does the R-EVO improve productivity?

 
  • By automating critical tasks, the R-EVO end effector operates continuously without fatigue. This eliminates production bottlenecks, increases efficiency, and speeds up assembly processes.

Can using the R-EVO reduce costs?

 
  • Yes!

  • It reduces labor costs by automating repetitive and time-consuming tasks, allowing skilled workers to focus on higher-value activities.

  • It also minimizes material waste and errors, leading to long-term cost savings.

How does the R-EVO contribute to workplace safety?

 
  • The R-EVO end effector can handle high-risk tasks, reducing worker exposure to hazardous environments.

  • By automating ergonomically challenging processes, it helps prevent injuries and ensures compliance with safety regulations.

How does the R-EVO improve data collection and process monitoring?

 
  • It integrates real-time data collection, enabling continuous process monitoring, predictive maintenance, and enhanced quality control.

  • These insights help optimize efficiency and reduce downtime.

Can the R-EVO support sustainable manufacturing?

 
  • Yes!

  • By optimizing material usage and energy consumption, it contributes to environmentally friendly production processes.

  • Its precision reduces waste, leading to a smaller carbon footprint.

How does the R-EVO enhance workforce capabilities?

 
  • With automation handling repetitive and physically demanding tasks, workers can upskill to manage and maintain the technology, shifting toward supervisory or technical roles that improve job satisfaction.

How does the R-EVO end effector provide a competitive advantage?

 
  • By reducing production time, improving quality, and ensuring cost efficiency, the REVO End Effector helps aerospace manufacturers stay ahead of industry demands.

  • Companies that adopt this technology gain a strategic edge in precision assembly.

How is handled the R-EVO integration ?

 
  • We supply only the R-EVO end effector, which can be adapted to any integrator.

  • If you already have one, we can collaborate directly with them.

How to manage the Service of the R-EVO ?

 
  • A comprehensive service package is provided, supported by a dedicated team of technicians.

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